Logistics Provider MK Project Case Study
Brandsafe delivers best-in-class impact protection solution for XPO Logistics
Working directly with an industry-leading 3PL provider, Brandsafe has designed, manufactured and installed a high-performance, bespoke impact safety solution at a new logistics warehouse in MK.
Developed by GLP, this newly-constructed site is a state-of-the-art 139,814 sq. ft. warehouse and logistics building.
This global logistics company are now operating this ‘Grade A Standard’ warehouse on behalf of its new occupier, a global automotive manufacturer.
Brandsafe was commissioned by the team at logistics company to provide a tailored pedestrian safety barrier and line marking solution for this new site.
With this being such a recently occupied building, it was crucial that Brandsafe were able to work around the requirements of the logistics provider and their end client.
Choosing the best safety system
After a thorough site survey by the Brandsafe Team, a number of options were put to the logistics company and their end client, ranging from a system of standard Armco Safety Barriers to a bespoke high-performance impact safety solution with Polymer Safety Barriers.
The Brandsafe range of Polymer Safety Barriers has been independently certified to PAS 13 standards by globally-renowned test house TUV Nord.
This range’s proven impact rating and elevated levels of performance, coupled with Brandsafe’s consultation with the global 3PL company on the site’s requirements, led to our Single Bumper Pedestrian Barrier system being selected for this project.
Why Brandsafe Polymer Barriers were specified
Being a busy modern warehouse that has numerous forklift trucks and personnel operating in and around it at any given time, this logistics facility requires a robust and highly visible impact protection solution.
The Single Bumper Pedestrian Barrier can withstand head-on impacts of 11,000 J, which is the equivalent of a 3500 kg forklift truck travelling at 5.7 mph.
With the end client prioritising system performance in order to protect its staff and assets on-site, these polymer safety barriers were selected as the best fit for the task at hand.
Brandsafe designed, manufactured and installed over 80 metres of this bespoke safety barrier system for the logistics client at this site to provide outstanding warehouse protection.
Through our PAS 13 certified barrier testing with TUV Nord, we know that this product deflects 224mm on average when struck head-on by an 11,000 J impact force.
This knowledge allowed us to plan safe pedestrian routes and walkways with logistics warehouse with confidence throughout this facility.
Creating safe pedestrian routes
To highlight the key pedestrian routes for vehicle operators and pedestrians alike, Brandsafe provided these safety barriers in a high visibility Safety Yellow finish.
Brandsafe also installed a number of Pedestrian Safety Gates onto these barriers at key intersections throughout the warehouse.
In particular, there was a custom layout in the Loading Bay Area where multiple Pedestrian Safety Gates were needed in quick succession to facilitate the safe movement of personnel.
Alongside the pedestrian safety barriers, over 300 linear metres of Line Marking were also installed by Brandsafe to clearly demarcate the warehouse’s pedestrian walkways.
A full breakdown of the Line Marking provided by Brandsafe at this site is as follows:
- 362 linear metres of Yellow Pedestrian Walkway Lines (100mm wide)
- 26 square metres of Pedestrian Zebra Crossings
- 12 No. ‘Walking People’ Floor Indicators
- A 6.5m x 6.5m Yellow Cross Hatch Box (with 1.5m centres)
Our ImpactSAFE Bollards with their steel cores and polymer covers were also installed to protect vulnerable external doorways and assets in the HGV Yard and Loading Bay Areas.
Preparation is key
To ensure the best possible application of this new Line Marking, the Brandsafe Installation Team prepared the warehouse floor with a combination of vacuum recovery floor grinders, hand grinding and shot blasting machines.
This thorough floor preparation process removes any existing loose material and leaves the substrate open and free from surface contaminants.
All of the Internal Line Marking and ‘Walking People’ Floor Indicators were installed using a thixotropic epoxy resin by way of a brush and roller system, which was then allowed to cure undisturbed for a number of hours as per industry best practice.
The Brandsafe Difference
The ultimate goal of this project was to provide a high-performance safety system for leading logistics company and their client, all without disrupting the operations of a newly opened site.
To achieve this, Brandsafe attended site multiple times, before during and after the initial installation process to make sure that everything was installed perfectly first time.
The client had taped out initial pedestrian walkway routes, which Brandsafe were then able to work to once they had been proven as the correct solution for the building’s layout.
Due to the critical timing of this project in the building lifecycle, the Brandsafe Install Teams would often operate ‘out of hours’ at weekends to accommodate the client’s requirements.
This flexible approach allowed Brandsafe to deliver this project on-time and with minimal disruption to the operational capacity and effectiveness of this new warehouse.
The Brandsafe Project Team then conducted a final site visit to ensure that all products had been installed to the satisfaction of the end client.
Comments from Russ Bobin (Key Account Manger – Logistics Specialist)
“We are extremely pleased with the impact safety systems that Brandsafe delivered for this site. The Brandsafe team were noted as being a pleasure to work with throughout the project.
The client told us, ‘It’s refreshing to deal with a supplier that consults with us regularly and fully tailors their solutions to meet the exact requirements of our site.’
Brandsafe met all deadlines for both the logistics company and their client, and we are extremely proud of the level of service provided to support the success of this project.”
Testimonial from Gary Coleman (Managing Director – Brandsafe)
“We’re delighted to partner with XPO Logistics on this project and take great satisfaction in delivering an installation of this importance and magnitude to their expectations.
It’s also further proof that the Brandsafe combination of product performance, service and expertise is currently unmatched in the marketplace.
We always strive to provide an end-to-end consultative approach when working with our customers at Brandsafe, and it’s great to see this realised in such a seamless way at this site.”
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